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Bespoke Chuck for Runout Checking
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Project overview
A customer manufacturing large flywheels for diesel generator sets required a reliable method to check runout. Since flywheels must run concentric and true to avoid vibration, the checking process had to deliver high accuracy and repeatability.
The challenge was to design a bespoke chuck capable of securely holding these large, heavy components while ensuring precise concentricity during testing.
the solution
We delivered a robust and accurate chuck system tailored to the customer’s needs:
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Heavy-Duty Structure – Steel framework with high mass provided the necessary stability.
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Precision Chuck – A custom-designed, ground, and wire-eroded chuck ensured concentricity and repeatability.
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Durability – The chuck was hardened throughout for long-term performance.
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Simple Operation – Powered by a pneumatic cylinder for reliable and efficient actuation.
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Bespoke Design – Specifically engineered for the customer’s flywheel components.
Key Benefits
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Accuracy: Precision ground and wire-eroded chuck ensures concentricity.
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Repeatability: High consistency in testing large flywheels.
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Stability: Rigid steel structure supports heavy components without deflection.
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Reliability: Hardened chuck provides long service life.
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Customer Satisfaction: Delivered on budget, securing further projects.
SEE WHAT OUR CUSTOMERS THINK
"Working with Incotech Ltd has been consistently positive. Their professionalism, flexible scheduling, and adaptability make collaboration seamless. As a trusted HYMH partner, their technical expertise, customer service, and teamwork set them apart in the testing equipment field. I highly recommend them to any organization seeking reliable engineering solutions and support."
DARREN FLETT: SYSTEMS LEAD, DRIVE TRAIN
‘I just wanted to send you a message to thank all at Incotech for their support and dedication to the leak test fixture that you have delivered against our very difficult timing plans. The customer was very pleased with the fixture that you produced and we had good feedback on our process. Once again thank you all at Incotech for their hard work on this.’
MARC PIDGEON - COMMODITY BUYER
‘I want to personally thank you all for your efforts and the work that has been completed both on the test stand design, implementing the great changes to the current rig design process, the validation of the test stand, both within India, and the UK. As well as the smooth transport and installation in India.’
‘I just wanted to thank you very much for the excellent response to our ‘plea for help’. Your swift response to repair our Middlemarch Dyno, meant we were able to carry out some extra testing for our crucial customer deadline on a Friday evening. This made a huge difference to the data we submitted and I am very grateful for your support to achieve this.’
MIKE DOWSETT - SENIOR MANAGER
‘Incotech is known to us as a very well experienced engineering company providing hi-tech special purpose machinery and test equipment. They were engaged in the design and manufacture of highly sophisticated electrical and hydraulic test rigs for our domestic and commercial water products. We are very pleased with the final result and thank their dedicated team with their client oriented approaches and transparent technical practices.’
NURCAN SIPAHI - MANUFACTURING ENGINEER