Testing
Automated Sheet Curing and Storage System
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Project overview
An aerospace manufacturer needed to improve its curing process for resin-coated sheets. The requirement was for a compact system that could store sheets vertically while keeping them easily accessible to operators.
The manufacturer also needed a more controlled process for tracking each board and guiding operators through the required coating and curing stages. The system had to support different product configurations while reducing manual record-keeping and the risk of operator error.
the solution
Incotech designed and manufactured a bespoke system combining vertical board storage with automated tracking and process guidance.
AUTOMATED TRACKING AND PROCESS CONTROL
Every board is tracked and monitored independently throughout the assembly and curing process.
Using the human-machine interface (HMI), operators assign the relevant product preset to each board. The system then provides step-by-step instructions for the next coating operation and monitors the board’s progress to ensure the correct coating sequence and curing time are followed.
The system supports multiple product presets, allowing different products to follow their own coating and curing requirements. Supervisors can also create and amend configurations through the HMI, allowing new products and process changes to be introduced without significant machine modifications.
Key Benefits
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Efficient use of space: Vertical storage accommodates up to 12 boards within a compact footprint.
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Individual board tracking: Each board is monitored independently throughout the assembly and curing process.
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Improved process consistency: Product presets help ensure the correct coating sequence and curing time are followed.
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Clear operator guidance: Step-by-step instructions reduce the risk of errors during coating operations.
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Less manual record-keeping: Board progress and process information are recorded within the system.
- Greater production flexibility: Supervisors can create or amend product configurations as requirements change.
SEE WHAT OUR CUSTOMERS THINK
"Working with Incotech Ltd has been consistently positive. Their professionalism, flexible scheduling, and adaptability make collaboration seamless. As a trusted HYMH partner, their technical expertise, customer service, and teamwork set them apart in the testing equipment field. I highly recommend them to any organization seeking reliable engineering solutions and support."
DARREN FLETT: SYSTEMS LEAD, DRIVE TRAIN
‘I just wanted to send you a message to thank all at Incotech for their support and dedication to the leak test fixture that you have delivered against our very difficult timing plans. The customer was very pleased with the fixture that you produced and we had good feedback on our process. Once again thank you all at Incotech for their hard work on this.’
MARC PIDGEON - COMMODITY BUYER
‘I want to personally thank you all for your efforts and the work that has been completed both on the test stand design, implementing the great changes to the current rig design process, the validation of the test stand, both within India, and the UK. As well as the smooth transport and installation in India.’
‘I just wanted to thank you very much for the excellent response to our ‘plea for help’. Your swift response to repair our Middlemarch Dyno, meant we were able to carry out some extra testing for our crucial customer deadline on a Friday evening. This made a huge difference to the data we submitted and I am very grateful for your support to achieve this.’
MIKE DOWSETT - SENIOR MANAGER
‘Incotech is known to us as a very well experienced engineering company providing hi-tech special purpose machinery and test equipment. They were engaged in the design and manufacture of highly sophisticated electrical and hydraulic test rigs for our domestic and commercial water products. We are very pleased with the final result and thank their dedicated team with their client oriented approaches and transparent technical practices.’
NURCAN SIPAHI - MANUFACTURING ENGINEER